Published: May 2021
Modular facilities offer the means for drug developers / manufacturers to ensure product quality, and flexibly use available infrastructure, thereby, enabling notable cost reductions, minimizing manufacturing delays and expediting time-to-market
Roots Analysis has announced the addition of “Modular Facilities in Pharmaceutical and Biotechnology Market (2nd Edition) by Type of Modular Construct, Type of Construction Component, Purpose of Facility, Facility Area, Scale of Operation, Type of Industry, Type of Product (Biosimilars, Cell and Gene Therapies, Monoclonal Antibodies, Vaccines and Other Products), and by Key Geographical Regions (North America, Europe, Asia, Middle East and North Africa, Latin America and Rest of the World): Industry Trends and Global Forecasts, 2021-2030” report to its list of offerings.
The inherent challenges associated with conventional construction methods, such as labor constraints, logistical delays and schedule overruns, have paved way for the off-site, modular construction approach. Having been extensively use across various industries, modular facilities are now being gradually adopted in the healthcare sector as well; several drug developers and contract services providers, across the world, have already established a number of modular facilities, featuring flexible production capacities with provisions for seamless integration of additional equipment / capabilities.
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There are several companies offering modular facilities and affiliated services to the pharmaceutical and biotechnology industries
Close to 60% of the modular facility providers, serving the healthcare sector, are based in North America. Further, about 40% of modular facility providers are small companies, having 1-50 employees.
Over 170 companies offer modular cleanroom services, including cleanroom components and utilities
Close to 120 players claim to have the required capabilities to offer hardwall cleanrooms, while more than 70 firms offer softwall cleanrooms. The kind of cleanroom components offered include air showers, biosafety cabinets, furniture, high-efficiency particulate air (HEPA) filters, heating, ventilation and air conditioning (HVAC) units, laminar flow units (LFU), lighting, pass throughs, plumbing and ultra-low particulate air (ULPA) filters.
Partnership activity in this field has grown at a CAGR of ~60%, between 2012 and 2020
More than 40% of the partnerships mentioned in the report, were focused on modular cleanroom construction. Further, a significant number (~20%) of deals inked between stakeholders in this industry and drug developers, were focused on the construction of facilities to support the development and production of cell and gene therapies.
Of 50+ completed modular projects, more than 70% were delivered in North America and Europe
More than 30% of the facilities built, so far, are small sized units (20,000-49,999 sq ft) followed by very small facilities (< 20,000 sq ft). Close to 70% of the projects undertaken in this domain were for constructing manufacturing facilities, followed by aseptic filling facilities (23%).
The modular facility manufacturing market is likely to be driven by projects focused on cell and gene therapy production units, till 2030
Currently, North America captures the highest market share (40%), in terms of revenues from facility manufacturing projects, while the modular facilities market in Asia is likely to grow at a CAGR of 10.8%, till 2030. In the long term, hybrid-skid modular constructs are anticipated to capture highest market share (38%), followed by skid-mounted modular solutions (35%).
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The USD 6.4+ billion (by 2030) financial opportunity within the modular facility manufacturers market has been analyzed across the following segments:
The report features inputs from eminent industry stakeholders, according to whom, modular facilities are likely to witness increased adoption given the broad range of advantages that they offer, in terms of flexibility, scalability and seamless incorporation of additional capacity / capabilities. The report includes detailed transcripts of discussions held with the following industry experts:
The research includes brief profiles of key players offering modular facilities and related solutions; each profile features, an overview of the company, details related to its offerings, recent developments and an informed future outlook:
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